Laser engraver & laser cutter repair in Wichita.
Porcaro Dynamics repairs CO2 laser engravers and cutters, fiber part markers and diode engravers across the Wichita area. I come to you, measure what the machine is actually doing, fix it, and leave a written report. That way you don’t buy a tube when the power supply was the problem.
Wichita Metropolitan Area, KS, USA. Farther out by quote, and remote triage anywhere.
Machines I Work On
CO2 cutters & engravers
K40-size desktop machines up to big-bed cutters. Mostly import machines with a glass tube and a Ruida or similar controller.
Fiber laser marker repair
Galvo heads and their boards, F-theta lenses, protective windows, field calibration and EZCAD. I don’t open up fiber sources. If that’s the fault, I’ll confirm it and point you to someone who does.
Diode laser repair
Modules and driver boards, optics, belts and frames, firmware, and getting LightBurn talking to the machine.
Brand names are listed to identify the equipment I service. Porcaro Dynamics is not affiliated with or authorized by these manufacturers.
Common Problems
Cuts weak or lost power
Usually optics, alignment or warm coolant, not the tube. Measuring power at the tube and again at the head shows which half of the machine it is before anything gets ordered.
Moves but won’t fire
Usually something upstream of the tube: an open interlock, no coolant flow, a missing enable signal, or a dead power supply. I test each one in order.
Crooked, doubled or drifting engraving
Belts, pulleys, rails, bearings, stepper drivers, or a gantry knocked out of square. Fixed, then checked against a test cut that gets measured.
Laser tube replacement
The old tube is measured first to confirm it’s done. New one installed, machine realigned, output measured. Both numbers go in the report.
Power supply problems
High-voltage supply faults look just like tube faults. I test the supply live to tell them apart. Supplies can also be shipped or dropped off for bench diagnosis.
Chillers & water-protect switches
Chiller temperature and flow, water-protect switches, coolant conductivity, and interlocks somebody jumpered out to stop a nuisance trip.
Ruida, EZCAD & LightBurn
Controller settings, origin and travel limits, scaling, connection problems. Parameters get backed up before I touch anything, and you get a copy.
Faint or distorted fiber marks
Protective window, lens and focus first. Marks that warp toward the edges mean galvo calibration, redone in EZCAD against a measured test pattern.
What Every Visit Includes
I am an engineer, not a parts swapper. My background is instrumentation and R&D, and I built an industrial laser safety program from scratch at an aerospace manufacturer.
So the work gets measured and written down. When I leave you know what the machine was doing when I got there, what it is doing now, and what is going to need attention before long. If safety work is part of it, that happens on the same visit.
- 01
Before and after power measurement
Output power measured when I arrive and again before I leave, at settings written down in the report.
- 02
Coolant conductivity
Measured and recorded. Bad coolant is a slow, expensive way to lose a tube.
- 03
Findings
What was wrong, what I checked to prove it, and anything I noticed that is not broken yet but will be.
- 04
Parts
Everything I installed, with part numbers and what it replaced.
- 05
A written service report
Emailed after the visit. It is the record of what the machine measured that day, and it is yours to keep.
Laser engraver maintenance
Most of what stops a laser wears out slowly. Tubes lose power a bit at a time, optics collect residue, belts stretch. A maintenance visit catches it while it’s still cheap.
The checks are the same every visit, so the numbers can be compared and a tube on its way out shows up months early. Flat rate per machine. Shops with several lasers can put them all on one annual plan.
If something turns up that needs a repair, you get a quote first.
Every visit
- Mirrors, lens and windows inspected and cleaned
- Alignment checked across the full travel
- Output power measured and compared with last time
- Coolant, chiller and water-protect switch checked
- Lid and door interlocks tested
- Belts, rails, bearings, exhaust and air assist
- Controller settings backed up
How Pricing Works
Everything is quoted before work starts.
- Service calls
- A flat fee that covers the trip out and the first block of diagnostic time, then hourly after that.
- Preventive maintenance
- Flat rate per machine. Multi-machine and annual plans get quoted as one package.
- Remote triage
- A flat fee, credited toward an on-site visit if it turns into one.
- Parts
- Cost plus a stated markup. The invoice shows you both numbers.
Laser Repair Questions
Why did my laser engraver lose power?
Usually it is one of five things, roughly in order of how often: dirty optics, alignment that has drifted (moving or bumping the machine will do it), a focus lens put back upside down after cleaning, coolant running too warm, or a tube near the end of its life. A failing high-voltage power supply can look the same. Measuring output power at the tube and again at the head tells you quickly which one it is.
How do I know if my CO2 laser tube is dying?
The reliable sign is measured output. If you need a higher power setting than you used to for the same cut, or a power meter at the tube reads well below its rating and keeps dropping between checks, the tube is on its way out. Weak or flickering output, cracks in the glass, and cloudy or contaminated coolant are other warning signs. Before replacing it, rule out optics, alignment and the power supply, because they cause the same symptoms and cost much less.
How often should I clean the mirrors and lens on my laser engraver?
Look at them at least once a week and clean them whenever you can see residue. Machines cutting a lot of wood or acrylic need it more often. Use lens tissue with reagent-grade isopropyl alcohol or a cleaner made for laser optics, drag the tissue across the surface rather than scrubbing, and check that the lens goes back in the right way up.
What coolant should I use in my laser chiller?
Distilled water. Tap water carries minerals that raise conductivity and leave scale, and both shorten tube life. Keep the reservoir clean, change the water on a schedule, and set the chiller to the temperature range your tube maker specifies while keeping it above the dew point in the room so the tube does not sweat. If the machine sits somewhere that freezes, ask before adding anything, because some additives raise conductivity.
Do you work on OMTech, Boss, Thunder and K40 machines?
Yes. Those are the kinds of CO2 machines most shops around Wichita run, along with other import cutters and engravers using Ruida or similar controllers. I am not affiliated with or authorized by any of these manufacturers. If your machine is still under the maker's warranty, check with them first, since third-party work may affect it.
Can you repair the source on my fiber laser?
No. I do not open up fiber laser sources internally. I work on everything around the source: the galvo head and its boards, the F-theta lens and protective window, calibration and EZCAD. If the source itself has failed, I can confirm it with measurements and help you find a qualified service provider, so you are not shipping a machine off only to learn it was the lens.
What can I do to keep my laser running between maintenance visits?
Look at the mirrors and lens weekly and clean them when you see residue. Keep the chiller topped up with distilled water and watch its temperature. Empty the crumb tray and clean the honeycomb before debris builds up, since it is a fire risk. Make sure the exhaust and air assist are running whenever the laser is. Write down the power setting you use for a standard test cut, so you notice when it starts creeping up. And never bypass an interlock to get a job out the door.
Do you offer remote diagnosis?
Yes. You fill in the service request form, then we do a video call where you show me the fault, the control panel and the interlock wiring. Afterward I send a short written summary of the likely cause and the parts worth having on hand. It works anywhere, and the fee is credited toward an on-site visit if the job turns into one.
Can you replace my laser tube?
Yes. Laser tube replacement includes measuring the old tube first to confirm it is actually the problem, installing the new one, adjusting the mounts, realigning the beam path, and measuring output power afterward. Both measurements go in the service report so you have a baseline for the new tube.
Can you repair a laser power supply?
I diagnose glass CO2 high-voltage supplies on site or on the bench. The first job is proving whether the supply is the fault at all, since a dead tube, an open interlock or a missing enable signal from the controller can look identical. Where the supply is repairable I repair it; where it is not, I give you the replacement spec. Supplies can be shipped or dropped off for bench diagnosis.
How much does a laser repair service call cost?
A service call is a flat fee that covers the trip and the first block of diagnostic time, then hourly after that. Parts are billed at cost plus a stated markup, and the invoice shows both numbers. Everything is quoted before work starts.
Machine down, or
due for service?
Fill in the intake form with the machine details and what it is doing. I will come back with what I think is wrong and what it takes to fix, and whether we can sort it out over a video call instead of a visit.
Or email peter@porcarodyn.com, or call 316-213-5895. Wichita Metropolitan Area, KS, USA. Farther out by quote, and remote triage anywhere.